At Metalumen, our exceptional expertise lies in

Aluminum Extrusion Machining

Handling raw part cross-section sizes of up to 320 x 200 mm (12” x 8”) and lengths of 7.6 m (25 ft), we deliver fully machined parts in a single pass, with finished lengths ranging from 0.3 to 7.6 m (1–25 ft), all within a climate-controlled environment. Our precision machining ensures tolerances of less than 0.12 mm (0.005”).

Scalable and Quick Fabrication Solutions

Sheet Metal Processing

We specialize in steel, stainless steel, and aluminum, offering shearing, punching, laser coil processing, and braking for parts up to 3.7 m (12 ft) in length and 3.0 mm (1/8 in.) in thickness.

Fast Production Times

Lead times range from 1–2 weeks, depending on part complexity, with scalable capacity to meet your needs.

Advanced Welding Capabilities

Robotic Spot Welding: Ideal for light-gauge products.

Laser Welding: Delivers robust and aesthetically pleasing finishes for materials ranging from 0.9 mm (0.036 in.) to 6 mm (1/4 in.).

Automated Silicone Gasketing

We offer IP65-rated automated silicone gasketing using advanced 5-axis robots. Our system handles parts up to 3.7 m (12 ft) with a maximum table surface area of 600 x 3,700 mm (2 x 12 ft). Gasket dimensions can be optimized to suit your application, with a maximum width of 12 mm (0.5 in.) and height of 5 mm (0.25 in.).

Powder Coat Painting

Our powder coat painting process meets AAMA 2605 standards, ensuring over 2,000 hours of salt spray corrosion resistance. Using a robotic powder paint booth and infrared bake oven, we achieve consistent, high-quality finishes on parts up to 7.5 m (25 ft) in length, with cross-sections up to 1 x 1.2 m (3 x 4 ft).

Pre-Paint Services: Masking, plugging, and sub-assembly preparation are available to ensure components are ready for coating.

Electrical and Mechanical Assembly

We offer complete electrical and mechanical assembly services, including component integration and testing after painting and finishing. This streamlines your production process by reducing hand-offs and ensuring that fully finished assemblies are delivered ready for installation or final deployment.